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Overview:  
  With the aid of design of experiments, a researcher at the National Renewable Energy Laboratory (NREL) in Golden Colorado, "completed a successful three year study to find the most cost effective materials for solar air heaters." The experimenter states, "The use of factorial analysis was very important because I was able to examine a number of different conductivies and configurations."
     
Fixed Variables:           Significance
  Pitch (distance between holes in the collector)         Insignificant
  Diameter (diameter of each individual hole)         Insignificant
  Thickness (thickness of the collector plate)         Insignificant
  Mass flux (mass flow rate of the collector surface)         Significant
  Conductivity (material thermal conductivity)         Significant
     
Response Variables: 
  Efficency of Heater  
  Amount of Heat  
   
Summary:  
  The case study revealed a suprising fact which was confirmed in confirmation experiments. The surprise conclusion indicated that the conductivity characteristics of the material fabricating the solar air collector yielded a minimal effect. This opens the way for use of other materials which had not been considered viable because of low conductivity characteristics. Now scientists' could justify looking at low-conductivity materials, including polymers, as well as less expensive metals.

 


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